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Gracias Dios - Boltless Shelving
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How To Use Boltless Shelving

 

Product Image 1What is Boltless Shelving?

The BS5000 Boltless Racking System was designed to offer flexibility and ease of installation. It is to replace the age old slotted angle shelving system, which uses bolts and nuts to fasten the shelves and beams to the uprights.

The standard colour is gloss beigefor uprights and beams.The uprights, beams and center supports uses steel grade of JIS G3101 SS400.

 The Boltless Shelving Applications

1. For light duty storage of products in packed cartons, plastic bins or in loose form.
2. Fast order picking and retrieval rates with easy location of products.
3. It can be designed to store light automotive parts such as oil seals, paints, electronic and electrical parts, etc.
4. For files, stationery, books, discs, etc.
5. For use in light duty storage and display in a hypermart, shop and retail outlets.
6. It can be used on a mobile base to offer customers a light duty mobile racking system.
7. For 2-tier light duty shelving system.

 

Who can use the boltless shelving?

  1. Households
  2. Offices – archive storage and stationery.
  3. Retail Outlets and Wholesales – storage and/or display of products.
  4. Hotels and Restaurants – storage of cookware, plates and bowls, cutlery, bed linen, etc
  5. Plants and Factories.
  6. Warehousing and 3rd party logistics companies
  7. Where ever there is a requirement for BS5000 racking system.

Boltless Shelving Components

Uprights
The L-section profile of the B5U upright is 40mm x 40mm x 1.5mmt and it is roll-formed for higher load capacity.  Most of our competitors are bending these uprights. Depending on the shelving loads and mezzanine floor capacity, it can be used to support a 2-tier racking system.  However, in this case, we will use a thicker upright profile 40mm x 40mm x 2.0mmt. The upright's standard stocking lengths are 1200mm, 1500mm, 1800mm, 2100mm, 2400mm, 2700mm, and 3000mm. However, longer lengths can be rolled if required.

The upright's `key-hole' lug holes are punched at 30mm pitch, allowing greater adjustability of shelf levels.

The frame load capacities depend very much on the number of DLB and SLB used, as well as the beam centres. Wider frame depths affect the frame load capacities as well.

 Foot Plates

BS5000 uprights come with a specially designed plastic foot plate, PF40. No fixings are required. These plastic footplates are provided to prevent the base of the upright from scratching or denting the floor surface, especially if the floor is wooden or carpet.

For 2-tier BS5000 mezzanine system, steel foot plates, B5SFP of 48mm x 48mm x 2mmt are used. 1 set of M6x20 Bolt and Nut is used to tie to the upright. The footplate has a `dimple' to accommodate shim plates. As required for 2-tier BS5000 racking system, 1 no. of mechanical expansion bolt of M8x60 per foot plate must be used.

Shim Plates

Designed to the same dimension of the steel foot plate, the 2mm thick galvanised shim plate's `dimple' fit into the corresponding dimple of the foot plates so that when installed, the shim plates are still held in place even when the rack is accidentally knocked or shifted.

Standard Frame Depths

The standard stocking frame depths are 400mm and 600mm. Other depths are available such as 300mm, 450mm, 600mm, 900mm, and 1200mm.

Upright Spacers

Commonly called Square Type Brackets (STB) these are upright spacers which are used to tie and space 2 uprights together on a bay, width to width orientation, as well as bay depth to depth orientation.  With these ties/spacers, rows of BS5000

shelving bays will  be aligned straight.  In addition  to this function,  the spacers are used to strengthen uprights in BS5000 2-tier systems as well as `access under' bays.

Upright Height No. of Upright Spacers B5STB
1200 2
1500 2
1800 2
2100 2
2400 3
2700 3
3000 3

 

 

 

 

 

 

More upright spaces are required in the case of 2-tier BS5000 racking system.

 

Beams

There are 2 type of beams,  namely,  Double Lug Beam,  B5DB and Single Lug Beam,  B5SB and they are available for different shelf load capacities and applications.

B5DB – 66mm x 17mm x 1.5mmt Double Lug Beam

B5SB – 40mm x 20mm 1.5mmt Single Lug Beam

Beam load capacities are based on S.E.M.A Standard Beam Deflection of Span/200.

Center Supports

BS5000 center supports  of   40mm x 20mm x 1.5mmt are used to support the centers of both fibreboard and steel shelves on a front to back direction.

Shelf Support Hooks

Commonly called L-Type Brackets,  these are 2mmt shelf support hooks for the B5LS series.  They are positioned on two of the lug holes of the uprights and each shelf requires 4 pcs of LTB. Finish is Zinc Plated.

Steel Shelf

These  SV Steel  shelves  of  made  of 0.7mmt  cold  rolled steel sheet and are complete with 1 stiffener for added strength.

In the B5DS series,  the steel shelves are supported  by  B5DLB beams or B5SLB beams,  whereas,  in the B5LS series, Shelf Support Hooks – B5LTB are used.

Plywood Shelf

Plywood of 12mmt are used for the B5DP series and they are supported by DLB or SLB as well as B5LD center supports.